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拉力試驗(yàn)機(jī)使用過程中需要注意哪些問題

發(fā)布時(shí)間:2022-02-15 14:54:11人氣:

拉力試驗(yàn)機(jī)使用過程中注意事項(xiàng)


一、拉力試驗(yàn)機(jī)負(fù)載時(shí),指針振動(dòng)或行程停止  

1、離合器齒輪磨損:需要修理或更換。  

2、摩擦盤蒙皮墊圈或彈簧磨損:需要更換蒙皮墊圈或彈簧。  

3、控制手柄移位:調(diào)整控制手柄,使其與牙槽貼合良好。  


二、更換鐘擺重量指針不歸零  

1、拉力試驗(yàn)機(jī)安裝水平儀:用水平儀來調(diào)整試驗(yàn)機(jī)的水平儀。  

2、鐘擺不垂直:只掛一個(gè)重物。 調(diào)整重量,使其垂直。  



三、拉力試驗(yàn)機(jī)擺錘回?cái)[過快或過慢  

1、緩沖閥位置安放不當(dāng):將緩沖閥調(diào)整到適當(dāng)位置。  

2、液壓油粘度過低或過高:液壓油粘度過低時(shí)擺降快,粘度高時(shí)擺降慢。 更換粘度適當(dāng)?shù)囊簤河汀? 

3、緩沖閥、油管或液壓油臟:清洗緩沖閥、油管。 更換液壓油。  


四、拉力試驗(yàn)機(jī)指針回零滯止或不穩(wěn)定  

1.  指針軸承和主軸軸承腐蝕或油膩:清洗或更換軸承。  

2、齒桿變形或齒桿與齒輪不嚙合:矯直齒桿或清洗、修整齒輪、槽輪等傳動(dòng)部件。  

3. 緩沖閥內(nèi)有污物:清洗緩沖閥。  


五、拉力試驗(yàn)機(jī)值正偏差  

1.  短臂刀片松動(dòng):擰緊刀片。  

2、擺錘重量輕:給砝碼重量(要考慮砝碼A、砝碼B、砝碼C)。  


六、負(fù)偏差的主要原因是部件之間的摩擦阻力過大  

1.  指針軸承、擺錘軸承和測力傳動(dòng)部件的摩擦阻力過大:主要調(diào)整和清潔軸承和測力傳動(dòng)部件。 消除異常摩擦阻力。  

2、在卡盤上,從動(dòng)針簧片松緊度與描繪裝置摩擦阻力:調(diào)整卡盤,從動(dòng)針簧片松緊度與描繪裝置元件。 消除異常摩擦阻力。  

3、活塞桿與擺桿連接部分不靈活:調(diào)整連接部分。 使它靈活。  


七、被驅(qū)動(dòng)針的滯后或位移  

1、從動(dòng)針彈簧力大小或從動(dòng)針與指示盤摩擦阻力大小所引起的沖擊:調(diào)整從動(dòng)針彈簧力大小或從動(dòng)針與指示盤間隙。  

2、從動(dòng)針兩重短吻鱷偏差:調(diào)整兩端重量,使之平衡。  


八、顯示值不規(guī)則偏差  

1、齒桿、齒輪油、磨損或毛刺:消除齒桿、齒輪油、毛刺時(shí),找出齒桿接觸點(diǎn),然后糾正齒桿、齒輪; 如果錯(cuò)誤不能消除。 更換齒桿和齒輪。  

2、拉力試驗(yàn)機(jī)試驗(yàn)機(jī)安裝不水平度:調(diào)整水平度。  

3、齒桿彎曲:拉直或更換齒桿,調(diào)整滾溝輪的間隙。  


九、計(jì)算機(jī)軟件在線提示框信息顯示過載  

解決辦法是檢查計(jì)算機(jī)與測試機(jī)之間的通信線路是否脫落; 檢查在線選擇傳感器是否正確選擇; 檢查最近的測試或操作鍵  

傳感器是否被擊中; 在問題發(fā)生之前,檢查是否使用了軟件校準(zhǔn)或校準(zhǔn)功能; 檢查硬件參數(shù)中的校準(zhǔn)值、校準(zhǔn)值等信息是否被人為修改過。  


十、試驗(yàn)機(jī)主機(jī)電源不亮,不能上下移動(dòng)  

解決辦法是檢查接入試驗(yàn)機(jī)的電源線是否連接正常; 檢查急停開關(guān)是否處于旋塞狀態(tài); 檢查接入試驗(yàn)機(jī)的供電電壓是否正常; 檢查機(jī)器插座上的保險(xiǎn)絲是否燒壞,請拆下備用保險(xiǎn)絲安裝。  


十一、試驗(yàn)機(jī)主機(jī)電源有電但設(shè)備不能上下移動(dòng)  

解決辦法是檢查是否是15S(時(shí)間)后設(shè)備無法移動(dòng),因?yàn)橹鳈C(jī)啟動(dòng)需要自檢,大約15S時(shí)間; 檢查上下限位是否在適當(dāng)?shù)奈恢?,有一定的運(yùn)行空間; 檢查接入試驗(yàn)機(jī)供電電壓是否正常。  


英斯特力儀器是一家集研發(fā)、生產(chǎn)及銷售于一體的影像測量儀,拉力試驗(yàn)機(jī),硬度計(jì),探傷儀,粗糙度儀,測厚儀,金相設(shè)備廠家,致力于為客戶提供更好的檢測儀器。


拉力試驗(yàn)機(jī)使用過程中需要注意哪些問題(圖1)


A, tensile testing machine load, pointer vibration or travel stop 

1, clutch gear wear: need to repair or replace. 

2, friction disc skin washer or spring wear: need to replace the skin washer or spring. 

3, the control handle shift: adjust the control handle, make it fit with the alveolar well. 


Two, the replacement of pendulum weight pointer does not return to zero 

1, tensile testing machine installation is not level: use a level to adjust the testing machine level. 

2, the pendulum is not vertical: only hang A weight.   Adjust the weight so that it is vertical. 


Three, tensile testing machine pendulum back too fast or too slow 

1, the buffer valve position is not placed properly: adjust the buffer valve to the appropriate position. 

2, hydraulic oil viscosity is too low or too high: hydraulic oil viscosity is too low when the pendulum falls fast, high viscosity when the fall is slow.   The hydraulic oil with proper viscosity should be replaced. 

3, buffer valve, oil pipe or hydraulic oil dirty: clean buffer valve, oil pipe.   Replace the hydraulic oil. 


Four, tensile testing machine pointer back to zero stagnation or instability 

1.  Pointer bearings and spindle bearings corroded or greasy: clean or replace bearings. 

2, tooth bar deformation or tooth bar and gear not meshing: straightening tooth bar or cleaning, dressing gear, groove wheel and other transmission parts. 

3.  There is dirt in the buffer valve: clean the buffer valve. 


Five, tensile testing machine value positive deviation 

1.  The short arm blade is loose: tighten the blade. 

2, pendulum weight is light: give weight weight (to take into account the weight of A, B, C weight). 


Six, the main reason for negative deviation is that the friction resistance between the components is too large 

1.  The friction resistance of pointer bearing, pendulum bearing and force measuring transmission parts is too large: mainly adjust and clean the bearing and force measuring transmission parts.   Eliminate abnormal friction resistance. 

2, on the chuck, driven needle spring sheet tightness and depicting device friction resistance: adjust the chuck, driven needle spring sheet tightness and depicting device components.   Eliminate abnormal friction resistance. 

3, the piston rod and the pendulum rod connection part is not flexible: adjust the connection part.   Make it flexible. 


Seven, driven needle hysteresis or displacement 

1, driven needle spring force size or driven needle and indicating disk friction resistance caused by the size of the impact: adjust the driven needle spring force or driven needle and indicating disk gap. 

2, driven needle two heavy alligator deviation: adjust the weight of both ends, so that the balance. 


Eight, show value irregular deviation 

1, tooth bar, gear oil, wear or burr: eliminate tooth bar, gear oil, burr, find out when the tooth bar contact point, and then correct tooth bar, gear;   If errors cannot be eliminated.   Replace tooth bar and gear. 

2, tensile testing machine testing machine installation is not level: adjust the level. 

3, tooth bar bending: straighten or replace tooth bar, adjust the clearance of the rolling groove wheel. 


Nine, computer software online prompt box information display overload 

The solution is to check whether the communication line between computer and testing machine falls off;   Check whether the online selection sensor is correctly selected;   Check for recent tests or action keys 

Whether the sensor has been hit;   Check whether the software calibration or calibration function is used before the problem occurs;   Check whether the calibration value, calibration value, or other information in hardware parameters has been manually changed. 


Ten, the test machine host power supply is not bright, can not move up and down 

The solution is to check whether the power line of access testing machine is connected normally;   Check whether the emergency stop switch is in the state of screwing;   Check whether the power supply voltage of access testing machine is normal;   Check whether the safety on the socket of the machine is burned off, please remove the spare fuse to install. 


Eleven, the test machine host power supply has electricity but the equipment can not move up and down 

The solution is to check whether it is 15S(time) after the device can not move, because the host boot need self-check, about 15S time;   Check whether the upper and lower limit is in the appropriate position, there is a certain running space;   Check whether the power supply voltage of access testing machine is normal.


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